How is OEE calculated?
- Availability = actual run time / planned production time (downtime losses)
- Performance = (ideal cycle time × units produced) / actual run time (speed losses)
- Quality = good units / total units produced (defect and scrap losses)
- OEE = availability × performance × quality
What OEE tracking software does
It gets machine status (running, down, faulted) from the PLC or the operator; classifies downtime reasons (breakdown, waiting for material, setup, unplanned maintenance); counts produced and defective units; and shows OEE and the largest loss items per machine, line and shift. Data is shared with the production tracking software and the ERP.
Quality control with cameras
Instead of manual counting, the quality rate can be measured by camera: Inspectra performs visual inline quality control using the iPhone camera and on-device AI, automatically feeding the quality component of OEE. Details: AI integration.
What I offer
Automatic data
Machine status and production count from the PLC.
Downtime reasons
Classification of breakdowns, waiting, setup and maintenance.
Shift report
OEE per machine, line and shift.
Loss analysis
Largest loss items and trends.
Camera quality
Defective product detection with AI.
Integration
Data sharing with production tracking and ERP.
Technologies I use
Example projects
A selection of live projects serving real users.
Inspectra — AI Quality Control & OEE
Edge-AI iOS app for camera-based visual quality inspection.
View
DNC Box — CNC WiFi File Transfer
Plugs into the CNC machine's USB port; G-code files reach the machine over the workshop WiFi in seconds.
View
Mobilesse Mobilya — Furniture Manufacturing ERP
One-platform ERP from order to production, stock to shipment and e-invoice for a furniture manufacturer in Inegol, including a 3D product configurator.
ViewHow we work
Free intro call
We clarify needs, existing systems and goals together.
Quote & roadmap
Scope, technology, timeline and budget within 24 hours.
Staged development
Weekly demos and a live test environment.
Launch & support
Go-live, training and ongoing maintenance.
Free pre-analysisThe first meeting and roadmap are completely free, with no obligation.
Staged delivery and approvalYou review each module on a test environment before we move on.
Written scope and rightsScope, delivery and source code rights are defined in the contract.
Frequently asked questions
What is OEE?
Overall Equipment Effectiveness; the product of availability, performance and quality rates, showing how efficiently a machine produces during planned time.
What is a good OEE value?
It varies by industry and process type; what matters is measuring your own baseline and improving it by reducing loss items.
Is data entered manually?
On machines with a PLC it is read automatically; on others it is collected via the operator screen or sensors.
How is quality data collected?
Through operator input, or automatically through inline visual inspection with cameras and AI.
Does it work together with production tracking software?
Yes. OEE data is shared with the production tracking software and the ERP per work order, shift and product.